Chrysler 2005 PT Cruiser Convertible Technical Information

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This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of DaimlerChrysler Corporation.
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 18-020-02, DATED JUNE 24,
2002 WHICH SHOULD BE REMOVED FROM YOUR FILES. THIS IS A COMPLETE
REVISION AND NO ASTERISKS HAVE BEEN USED TO HIGHLIGHT REVISIONS.
SUBJECT:
Flash Programming Failure Recovery Using DRBIII®
OVERVIEW:
This Bulletin provides guidelines, to minimize flash reprogramming problems, and
information on recovery procedures for failed flash attempts.
MODELS:
1992 - 1994 (AA) Spirit/Acclaim/Lebaron Sedan
1995 - 2003 (AB) Ram Van/Wagon
1992 - 1994 (AJ) Lebaron Coupe/Convertible
1995 - 2004 (AN) Dakota
1992 - 1995 (AS) Town & Country/Caravan/Voyager
1994 - 2002 (BR/BE) Ram Pickup
2004 - 2006 (CS) Pacifica
1998 - 2003 (DN) Durango
2002 - 2005 (DR/DH/D1) Ram Pickup
1995 - 2000 (FJ) Avenger/Sebring/Talon
1996 - 2000 (GS) Chrysler Voyager (International Markets)
1995 - 2000 (JA) Breeze/Cirrus/Stratus
2001 - 2006 (JR) Sebring Sedan/Stratus Sedan/Sebring Convertible
1996 - 2000 (JX) Sebring Convertible
2002 - 2005 (KJ) Liberty/Cherokee (International Markets)
1993 - 2003 (LH) Concorde/Intrepid/Vision/LHS/New Yorker/300M
1996 - 2000 (NS) Town & Country/Caravan/Voyager
1995 - 2005 (PL) Neon
2002 (PG) PT Cruiser (International Markets)
1997 - 2002 (PR) Prowler
NUMBER: 18-037-05
GROUP: Vehicle Performance
DATE: October 20, 2005
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Summary of Contents

Page 1

This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored

Page 2

instructions were followed, perform the following:• Cold boot the DRBIII®. This resets memory and removes all update files from theDRBIII®. (Push MORE

Page 3

There are two methods for abort-recovery. The newer method is called “Enhanced AbortRecovery”. This is the preferred method since the original method

Page 4 - 1 - DRBIII® CONNECTOR (RED)

the vehicles when they were built. However, some vehicles will have module types whichwere superseded to a new type when a replacement part was instal

Page 5

Enhanced Abort Recovery ScreensA prior attempt to flash theNGC ETC engine control module on a2003 DR 5.7L V8 vehicle,was interrupted. Press YES ifyou

Page 6 - 3 - CH7036

1992 - 1999 PCM CONFIGURATIONYEAR/ MODEL PCM TYPE96-97 SR, Truck and Jeep except ZG, XJ 2.5 Diesel JTEC97 FJ, JA, JX SBEC 3+98-99 All except GS 2.5 Di

Page 7

2000 - 2002 PCM CONFIGURATIONMODEL/YEAR PCM TYPE02 All Truck and Jeep except BR/BE 5.9 Diesel, DN 4.7 (Early 02),KJ 2.5 Diesel, WG 2.7 DieselJTEC +02

Page 8

2005 PCM CONFIGURATIONYEAR/MODEL PCM TYPECS, DR, JR, KJ, PL, PT, RG, RS, TJ NGC3PT (BUX) 1.6 SIM70PT 2.2 Diesel, RG 2.5/2.8 Diesel EDC15-C5KJ 2.8 Dies

Page 9

*** The EATX 4 uses an EATX 4A for service replacements.2001 - 2003 TCM CONFIGURATIONYEAR/MODEL TCM TYPE01 All FWD EATX 3B02 All FWD except LH EATX 3B

Page 10

types and variations, followed by items to note, and finally, abort recovery specifics ifapplicable.POWERTRAIN MODULES - ENGINE AND TRANSMISSIONENGINE

Page 11

NOTE: There are derivatives of NGC 3 that will be significant when reprogrammingand or testing. NGC modules use one of the longest time spans for flas

Page 12

2001 - 2005 (PT) PT Cruiser2001 - 2006 (RG) Chrysler Voyager (International Markets)2001 - 2006 (RS) Town & Country/Caravan/Voyager1995 - 2002 (SR

Page 13

BOSCHTypes:• EDC15V, EDC15-C5, and EDC16NOTE: While there have been other Bosch modules, the EDC15V is not flashreprogrammable.TRANSMISSION CONTROL MO

Page 14

NOTE: EGS52 is used with the A580 automatic transmission WG Grand Cherokeeswith a 2.7L diesel engine (BUX), ZH Crossfire and VA Sprinter.Abort Recover

Page 15

NOTE: The following vehicle BCMs support flash reprogramming: CS, JR, KJ, LH,RS, WJ, and ZB.Abort Recovery Specifics:• Follow DRBIII® prompts carefull

Page 16

Abort Recovery Specifics:• Follow DRBIII® prompts carefully.PASSENGER SLIDING DOOR MODULE (PSDM)Types:• PSDMNOTE: Passenger power sliding door modules

Page 17

Abort Recovery Specifics:• Follow DRBIII® prompts carefully. In certain cases, you will be asked to cycle theignition key and pull a specific fuse.• T

Page 18

NOTE: ITM modules are found on WJ (BUX) and KJ (BUX) vehicles.Abort Recovery Specifics:• Follow DRBIII® prompts carefully.SUPPLEMENTAL RESTRAINT SYSTE

Page 19

Modules (BCMs) do not require labels.FLASH REPROGRAMMING SEQUENCE OF EVENTSThe process of flash reprogramming is similar to flashing the BIOS on a Per

Page 20

If the TechCONNECT Client is current and the DRBIII® is not, it may be due to the factthat the TechCONNECT Client does not force DRBIII® updates for &

Page 21

NOTE: Consider all cables wear items. Always inspect for worn, damaged cables,connectors that are damaged or do not lock securely, and all matingconne

Page 22

Fig. 2 CH2002 ASSEMBLY1 - CH7035B2 - CHGPIB-B3 - CH7036ISIS NULL MODEM CABLEReplace any suspect null modem cables.International (ISIS), a PC-based CD

Page 23

teamPSE Part No. DescriptionOT-CH7000A-1 J1962 Banjo Clip Repair Kit.OT-CH7035B-1 GPIB Cable Cup Kit.The kit contains - 4 retaining clips, 2 pivot pin

Page 24

unavailable to ensure adequate and stable system voltages on the module being flashreprogrammed.CONNECTED MODE FLASHING USING TechCONNECTNOTE: Capable

Page 25

To start the actual flash process, after connecting to the vehicle in Disconnected Mode,you must press "7 - Vehicle Flash" from the Main Men

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