Chrysler RAM 5500 2013 Installation Guide download pdf

2011 Chassis Cab

PTO Operation & Installation Guide

06/24/2010

Pleasereadthisinformationcarefullyandcalluswithanyquestionsbeforeyouorderavehiclesoyou

understandthespecificcapabilitiesofourPTOsystem.

• TheAutomatictransmissionPTOisturbinedrivennotenginedriven.Whatthismeansisthat

thePTOwillworkonlywiththestationarymode

inpark,orinmobilemodewiththevehicle

movingatapproximately7mphandaboveorinneutral.BecauseofthisthePTOsystemisnota

suitablesystemforvehicleslike:snowplows,autoloaderwreckers,ordumptrucksiftheyare

usedtodumpandspreadata

crawlingspeed.Thesevehiclesaremoreeffectivewithan

enginedriven‘clutchpump’typehydraulicpump.Alternatively,Parker‐Chelseamakesa

productcalledStoredEnergyManagementSystem(SEMS)thatallowssuchapplicationsto

function.

• ThesizeandpackagespacedonotallowforcomponentsdrivenbyadriveshaftfromaPTOon

ourtrucks.Theautomatictransmissionmodelshaveexhaustsystemcomponentsintheway

thatcannotberelocatedbecauseitwilleffectemissionscompliance.Themanualtransmission

modelshaveeitherthetransfercase

(4x4)orthetransmissioncrossmemberintheway.

• ThemanualtransmissionhasthecapabilitytosupportasplitshaftPTO.Theautomatic

transmissionmodeldoesnotsupportasplitshaftPTObecausethetransmissioncannotbeheld

indirectdrivegear.

PTO GENERAL GUIDELINES

• TheDodgeRam3500/4500/5500Chassiscabmodelsequippedwithdieselenginesthathavethe

PTOprepoption(LBN)havethecapabilityofmountingandcontrollingaPTO.

• ThegasolinepoweredmodelsdonothavePTOcapability.

• TheAisinAS68RCAutomatictransmissioncanusedevicesupto35HP

and130ft‐lbstorque.

Chelsea270or252seriesfitthistransmission.MuncieCS6seriesfitthistransmission.Thereis

nodifferenceinhowPTOandpumpmountbetween4x2and4x4automaticmodels.

• TheG56manualtransmissionsarelimitedinpoweroutputonlybythePTOmanufacturers’

maximums.Chelsea442(deepmount)seriesfitthistransmission,howeveron4x4modelsthis

PTOisveryclosetothefrontdriveshaft.MuncieAlphaseriesfitsthistransmission.

Pumpsizes

• Theautomatictransmissionmodelshavebeentestfitwith17GPMratedsizesinglepumpsand

tandem11GPMratedpumps.Whiletheselargerpumpshavelimitedclearancetotheexhaust

systemandmanypeoplehavementionedthisasaconcern,itshouldbenotedthattheexhaust

pipein

thePTOareaisadoublewalledpipewhichprovidessignificantheatinsulation

properties.Infact,inourextremeheatPTOtestinginover100degreeFFahrenheit

temperatureweneverexceeded200degreeFonthePTO,pumporhoses.

• Themanualtransmissionmodelsareasfollows:The

4x2modelshavenoparticularpackaging

limitationswithrespecttodirectmountpumps.The4x4modelsarelimitedbythelocationof

thefrontdriveshafttoapproximatelyastandard11GPMratedpump(althoughlargerpumps

mayhavebeensuccessfullyfittedinthefield).However,somecustomershavehadsuccess

using

bentaxispistonpumps(mountedforward)togetsubstantiallyhigherflows.

• IfyouhavespecificPTOandpumpfitmentquestionsandcanprovidetheactualPTOandpump

combination,wecantestfititandprovidepicturesandinstructionsonhowtoinstallyour

specificcombination.

PTO Limitations

New information: click here to see the bulletin

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Summary of Contents

Page 1 - PTO GENERAL GUIDELINES

2011 Chassis Cab PTO Operation & Installation Guide06/24/2010Pleasereadthisinformationcarefullyandcall

Page 2

IN+OUT-ALLIN+OUT-ALL01/22/20102011 Chassis Cab PTO Operation & Installation Guide

Page 3

01/22/20102011 Chassis Cab PTO Operation & Installation GuideIN+OUT-ALLIN+OUT-ALL

Page 4

01/22/20102011 Chassis Cab PTO Operation & Installation GuideIN+OUT-ALLIN+OUT-ALL

Page 5

01/22/20102011 Chassis Cab PTO Operation & Installation GuideIN+OUT-ALLIN+OUT-ALL

Page 6 - 06/01/2011

IN+OUT-ALLIN+OUT-ALL

Page 7

01/22/2010Location of the Pressure PlugsRight Side Veiw (Passenger side)③ ② ①⑦　　⑥ ⑤　　④①Torque Converter Out (to Cooler)⑤ C1 (Clutch No1) Pressure②B1 (

Page 8 - Shown here is the 8 wa

01/22/2010PTO Installation Alternative In addition to the current method of PTO installation from beneath the vehicle, an alternative method has been

Page 9

01/22/2010 5. Remove the fasteners and sealer from around the patch panel. Cut away the sound deadener pad to expose the transmission PTO access.

Page 10 - 01/22/2010

2011 Chassis Cab PTO Operation & Installation Guide01/22/2010IN+OUT-ALLIN+OUT-ALLPTO Operation The 3500/450

Page 11

01/22/20102011 Chassis Cab 2011 Chassis Cab

Page 12

01/22/20102011 Chassis Cab PTO Operation & Installation GuideIN+OUT-ALLIN+OUT-ALLRemote Stationary mode Thi

Page 13

01/22/20102011 Chassis Cab PTO Operation & Installation GuideIN+OUT-ALLIN+OUT-ALLLEARNING SET SPEED NOTE:

Page 14

06/01/20112011 Chassis Cab 2011 Chassis Cab

Page 15 - Left Side View (Driver Side)

01/22/20102011 Chassis Cab PTO Operation & Installation GuideIN+OUT-ALLIN+OUT-ALLStationary PTO/Remote PTO C

Page 16 - PTO Installation Alternative

Shown here is the 8 way connector and pinout of the circuits at the bell housing of the transmission 2011 Chassis Cab

Page 17

01/22/20102011 Chassis Cab PTO Operation & Installation GuideIN+OUT-ALLIN+OUT-ALL

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Chrysler RAM 5500 2013 Installation Guide

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Summary of Contents

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